ALUMINUM TOOLING

ADVANTAGES

COMPETITIVE

RELIABILITY

QUALITY

TIME

Parts can be produced within 24 hours, enhancing design flexibility and speeding up market entry. This rapid turnaround accelerates innovation and ensures timely product delivery to meet consumer demands, offering a competitive edge in dynamic markets.

Our precision machining service for low and high volume production guarantees repeatable and consistent results.

Our expertise lies in the production of intricately shaped components boasting precise tolerances and meticulously crafted radii. With an unwavering dedication to precision, we continuously push the boundaries in creating optical parts adorned with intricate minutiae.

Within our enterprise, we take immense pride in delivering tailored support services, tailored to meet your unique needs. Our steadfast commitment to punctuality ensures that our products are consistently delivered on schedule, boasting an impressive 95% delivery rate. Rest assured, your parts will be promptly dispatched, typically arriving within a mere 7 days or less, exemplifying our dedication to exceeding your expectations.

TYPES OF MOLDS FOR PLASTIC INJECTION

Aluminum molds: Aluminum molds present an exceptional solution for prototyping via the injection molding process, offering a cost-efficient avenue for the production of molded components. Harnessing the unique attributes of aluminum, we can forge robust and impeccably precise molds, thereby ensuring the superior quality of the resultant pieces. The utilization of aluminum in mold fabrication yields enhanced dimensional stability, curbing waste generation and mitigating part deformities throughout the production process. Moreover, aluminum molds boast ease of machinability, translating to a noteworthy reduction in tooling expenses by up to 25%. Furthermore, the lightweight and durable nature of aluminum render these molds effortless to manipulate and transport. Notably, the adoption of aluminum molds slashes cycle times by an impressive margin of 30 to 40%, culminating in expedited delivery schedules. Collectively, these advantages synergize to guarantee swift turnaround times and elevate operational efficiency.

Steel molds: Steel molds epitomize a pinnacle of excellence, characterized by their unparalleled durability and resilience, boasting an extended lifespan. This superlative material is ideally tailored for high-volume production endeavors and crafting molds from technical-grade plastics. However, notwithstanding its enduring longevity, steel commands a premium price tag compared to its aluminum counterpart and may entail lengthier lead times for prototype fabrication and molding tooling preparation.

WHAT IS THE PROCESS?

Within our injection molding methodology, we have seamlessly interwoven the principles of Design for Manufacturing (DFM) into every facet. This holistic approach encompasses meticulous consideration of manufacturing intricacies from the embryonic stages of product conception through to the culmination of final production. Through the strategic application of DFM, we adeptly discern potential manufacturing hurdles and proactively implement preemptive measures to circumvent them. Furthermore, we have meticulously honed the design to optimize efficiency within the injection molding process, thus streamlining cycle times and curbing wastage to a minimum. Our unwavering commitment to DFM not only empowers us to expedite the production of premium-grade components but also enables us to do so in a manner that is both expeditious and economically advantageous, ensuring that the exacting demands of our clientele are met with utmost proficiency.

1. DESIGN

The selection of an optimal mold material stands as a pivotal determinant in the manufacturing realm, warranting meticulous consideration of various nuanced factors. Foremost among these considerations is the envisaged application of the mold, wherein materials boasting resistance to high temperatures or corrosive environments emerge as imperative prerequisites. Moreover, the volume requisites of production exert a profound influence on material selection, with certain materials proving more amenable to accommodating large-scale manufacturing endeavors. The intricate intricacies of design complexity and mold structure also loom large in the decision-making process, as the ease of material manipulation and suitability for shaping intricate designs vary across different material compositions.

Should uncertainty shroud the selection of an appropriate material, rest assured, our expertise stands poised to guide you towards the most optimal solution tailored to your product's unique specifications.

2. MATERIAL DEL MOLDE

In our endeavor to swiftly meet production demands while minimizing costs, our primary focus revolves around the utilization of a rapid changeover system, known as MUD (Master Unit Die). This system has emerged as a highly efficacious tool within the realm of aluminum mold processing, facilitating substantial time savings and cost reductions. Through the integration of the MUD system, we can seamlessly interchange aluminum molds with expediency, accelerating production rates without compromising the integrity of the final output. Furthermore, this system affords us heightened versatility in production, as it readily adapts to varying needs and specifications.

Moreover, we capitalize on the opportunity to consolidate similar components into what is referred to as a "family tool," thereby maximizing efficiency and economizing resources. Additionally, in the realm of rapid mold machining, manual or semi-automatic inserts are frequently employed to further enhance productivity.

3. MANUFACTURING PROCESS

MATERIALS

Almost all plastics are ideal for injection molding prototypes.
Here are some examples:

• ABS

• ABS/PC

• Acetal

• Delrin

• HDPE

• LDPE

• Nylon

• PC

• PEEK

• PET

• PETG

• PMMA (Acrylic)

• Polycarbonate (PC)

• Polypropylene (PP)

• PPA

• PPE

• PS

• PSU